1. Executive Summary
Semugadziri anotungamira weChinese maindasitiri ekugadzira marobhoti, Yooheart inopa iyi turnkey robotic welding workstation solution yakagadzirirwa indasitiri yemabhasikoro. Iyi yakasanganiswa sisitimu inosanganisa yakakwira-chaiyo marobhoti, advanced welding tekinoroji, uye nehungwaru chishandiso kukwirisa kugadzirwa kwakanaka, kuve nechokwadi cheweld mhando, uye kuderedza mutengo wekushanda. Yakagadzirirwa chaizvo bhasikoro furemu uye kugadzirwa kwechikamu, mhinduro iyi inotsigira kugadzirwa kwakawanda kwemabhasikoro echinyakare, e-mabhasikoro, uye emhando yepamusoro-yekupedzisira maitiro uku uchichengetedza kuchinjika kwekugadzirisa.
2. System Overview
Iyo workstation inobatanidza zvinotevera zvakakosha zvikamu:
6-Axis Industrial Robot: Yakakwira-kumhanya, yakakwira-inodzokororwa robhoti ruoko rwakagadziridzwa kune welding.
Welding Power Source: Digital inverter-based MIG/MAG welding muchina une pulse kugona.
Positioner/ Turntable: Dual-axis servo-driven positioner ye360° workpiece manipulation.
Tsika Kugadzirisa: Modular jigs inoenderana neakawanda bhasikoro furemu geometries.
Peripheral Systems: Kubvisa fume, waya yekudyisa, inotonhorera unit, uye zvipingamupinyi zvekuchengetedza.
Kudzora Sistimu: Centralized PLC/HMI interface ine isina online hurongwa hwekuita.
3. Zvikamu Zvikuru & Madiro Ehunyanzvi
3.1 Robotic Welding Unit
Robhoti Model: [YH1006A-145], 6-axis yakataurwa ruoko
Kubhadhara: 6 kg
Kureba: 1,450 mm
Kudzokorora: ± 0.08 mm
Welding Speed: Kusvika 1 m/min
Kugarisana: Inotsigira MIG/MAG welding maitiro.
Features:
Kuona kudhumhana uye kudzikamisa torque kuitira kushanda kwakachengeteka.
IP64 kuchengetedzwa kwekusimba munzvimbo dzakaoma.
Pre-yakaiswa welding software mapakeji (semuenzaniso, seam tracking, kuruka).
3.2 Servo-Driven Positioner
Type: Dual-axis headstock / tailstock dhizaini
Kutakura Kukwanisa: 300 kg
Kutenderera Kumhanya: 0–3 rpm (inogoneka)
Tilt angle: ± 180 °
Kudzora: Yakawiriraniswa nerobhoti kuburikidza neEtherCAT kutaurirana.
Applications:
Inogonesa kuwanikwa kweweld joint yemafuremu akaomarara ebhasikoro.
Inoderedza repositioning nguva ne40% zvichienzaniswa nemanyorero setups.
3.3 Welding System
Welding Machine: [Aotai NBC350RL], 350A pulse MIG/MAG
Waya Diameter: 0.8–1.2 mm (simbi/aluminum)
Duty Cycle: 100% @ 300A
Wire Feeder: 4-roller system ine anti-spatter coating.
Zvakanakira:
Synergic welding zvirongwa zvebhasikoro-giredhi simbi (Q195/Q235), aruminiyamu alloys (6xxx series), uye titanium.
Yakaderedzwa spatter ne60% kuburikidza neadaptive arc control.
3.4 Customized Fixturing
Modular Dhizaini: Kurumidza-chinja mabhanhire uye anotsigira emafuremu kubva pa12 ″ kusvika 29 ″.
Materials: Simbi yakaomeswa neceramic-coated contact surfaces kuderedza kupisa kukanganiswa.
Sensors: Yakabatanidzwa padhuze sensors yechikamu chekuvapo kwechokwadi.
Bicycle Components:
Mafuremu makuru (dhaimondi, nhanho-kupfuura)
Maforogo ekumberi/kumashure
Handlebars uye stem magungano
E-bhasikoro bhatiri mounts
4. System Workflow
Loading: Operator anoisa machubhu / majoini akasvibira mukugadzirisa.
Clamping: Pneumatic clamps yakachengeteka zvikamu zvine
Welding: Robhoti rinoita pre-yakarongwa nzira nepo positioner inogadzirisa chikamu chekutarisa.
Kuongorora: Yakabatanidzwa yekuona sisitimu inoita post-weld mhando cheki.
Kuburutsa: Zvikamu zvapera zvinoendeswa kune inotevera chiteshi kuburikidza neconveyor.
Cycle Time: 3-5 maminitsi pafuremu (zvichienderana nekuoma).
5. Makwikwi Anobatsira
5.1 Kushanda Kwemari
Kugadzirwa Kwenzvimbo: 30% yakaderera mutengo wepamberi uchienzaniswa neanobva kunze kwenyika masisitimu.
Kuchengetedza Simba: Inverter welding tekinoroji inoderedza kushandiswa kwesimba ne25%.
5.2 Kururamisa & Hunhu
Adaptive Welding: Chaiyo-nguva arc kururamisa inovimbisa kupindirana kwekupinda pamachubhu akatetepa-akakomberedzwa (1.2-2.5 mm ukobvu).
Kudzokororwa: ≤0.1 mm weld seam kutsauka pamabhechi ekugadzira.
5.3 Kuchinja-chinja
Kurumidza Retooling: Zvigadziriso zvinogona kugadziridzwa zvakare kune matsva madhizaini mukati me30 maminetsi.
Scalability: Nzvimbo dzekushanda dzinogona kukwidziridzwa kuita akawanda-marobhoti maseru kune yakakwira-vhoriyamu maodha.
5.4 Smart Features
Offline Programming (OLP): Robhoti nzira dzakagadzirwa kubva kuCAD modhi, kuderedza nguva yekudzikira.
Remote Monitoring: IoT-inogonesa diagnostics yekufungidzira kuchengetedza.
6. Implementation & Support
Nguva yeProjekiti:
Dhizaini Chikamu: 2-3 mavhiki (kusanganisira mutengi zvinodiwa kuongororwa).
Kuisa & Kudzidziswa: 4 mavhiki pa-saiti.
Warranty: Mwedzi ye24 yezvikamu zvakakosha.
Masevhisi ekudzidzisa:
Maoko-pane rairo yekushanda kwerobhoti, kugadzirisa kugadzirisa, uye weld parameter optimization.
Kwegore software inogadziridza uye rutsigiro rwehunyanzvi kuburikidza ne24/7 hotline.
7. Nyaya Yokudzidza: E-Bike Manufacturer
Mutengi Profile:
nzvimbo: Zhejiang, China
Kukwanisa Kugadzira: 10,000 zvikamu / mwedzi
Mibairo Mushure mekutumirwa:
Welding defect rate yakaderedzwa kubva pa8% kusvika 0.5%.
Mari yebasa yakadzikira ne70% (kubva pa6 manual welders kusvika kune 1 operator per shift).
ROI yakawana mukati memwedzi gumi nemana.
8. Nei Sarudza Yooheart?
Indasitiri Unyanzvi: 15+ makore ari nyanzvi murobhoti welding yezvimiro zvakareruka.
End-to-End Solution: Imwe-sosi mutoro wemakanika, magetsi, uye software yekubatanidza.
Localized Service: 50+ mainjiniya akamira munyika yese kuti apindure nekukurumidza.
9. Mhedziso
Iyi turnkey robotic welding workstation inopa mhinduro-yenguva yemberi yevagadziri vemabhasikoro vari kutsvaga kuita otomatiki maitirwo ewelding pasina kukanganisa kuchinjika. Nekubatanidza chaiyo marobhoti, akangwara maturusi, uye yakasimba mushure mekutengesa-rutsigiro, [Yako Kambani Zita] inopa simba vatengi kuti vawane kugadzirwa kwepamusoro, yepamusoro weld mhando, uye kwenguva refu kukwikwidza mumisika yepasirese.
Nguva yekutumira: Mar-17-2025
